Chemical Resistant Phosphor Bronze Wire Mesh for Long-lasting Performance and Reliability in Industrial Settings
Phosphor bronze wire mesh is a durable, corrosion-resistant screen made from an alloy of copper, tin, and phosphorous. Known for its excellent electrical conductivity, strength, and resistance to wear, it is ideal for various industrial uses. Common applications include filtration in chemical and food processing, sieving, insect screens, and as an anti-spark screen in hazardous environments. Its non-magnetic nature makes it useful in sensitive electronic equipment. Phosphor bronze mesh also resists fatigue and maintains its strength under mechanical stress, making it suitable for continuous operation in harsh conditions. Overall, it’s a versatile material widely appreciated for its combination of mechanical strength and corrosion resistance.
Technical data:
1 Technical requirements for weaved nickel mesh
1.1 Technical requirements for nickel wire
a. Chemical composition Nickel content >99.5%.
b. Diameter tolerance of nickel wire ±0.005mm
c. Nickel wire tensile strength >400Mpa, elongation >25%
1.2 Mesh size and mesh uniformity of nickel mesh conform to GB/T 17492
1.3 The allowable number of major defects of nickel mesh (holes, cracks, half weft, thin and dense channels, skip wire, loose weft/warp wire, warp loose channels) zero defect.
1.4 The maximum deviation of the overall size of the mesh is ±0.5%
1.5 The flatness of mesh is less than 5mm/2.5m
Dimensions and tolerance
| Dimensions | ≥0.03-0.1 | ≥0.1-0.3 | ≥0.3-0.6 | ≥0.6-1.0 | ≥1.0-3.0 | ≥3.0-6.0 |
| Tolerance | ±0.002 | ±0.002 | ±0.005 | ±0.007 | ±0.008 | ±0.02 |
Mechanical properties
| Dimensions | Condition | Elongation(L0=100mm) | Tensile strength (MPa) |
| 0.03-0.1 | M | ≥20 | ≥400 |
| 0.11-0.2 | M | ≥20 | ≥400 |
| 0.21-0.48 | M | ≥30 | ≥400 |
Key Features of Phosphor Bronze Wire Mesh
✅ Corrosion Resistance
Excellent resistance to corrosion, especially in moist and marine environments.
✅ High Strength and Toughness
Good mechanical strength and durability, making it suitable for repeated use and mechanical stress.
✅ Good Electrical Conductivity
Retains good electrical conductivity, ideal for electronic and industrial applications.
✅ Non-Sparking
Safe to use in hazardous areas (e.g., mining, petrochemical) where sparks must be avoided.
✅ Wear Resistance
Resistant to wear and fatigue, maintaining performance over time.
✅ Fine Filtration
Available in fine mesh sizes for precise filtration and sieving applications.
✅ Malleability and Formability
Easy to fabricate into various shapes and sizes without cracking.
Applications of Phosphor Bronze Wire Mesh
1. Filtration and Sieving
Widely used for fine filtration of liquids and gases in industries such as chemical processing, pharmaceuticals, and food processing.
2. Electrical and Electronics
Used in electromagnetic shielding, grounding, and contact screens due to its good electrical conductivity and non-magnetic properties.
3. Mechanical and Industrial Uses
Employed in sieves, screens, and vibrating screens for sorting and separating materials in mining, cement, and construction industries.
4. Marine and Corrosive Environments
Ideal for seawater and brackish water applications due to its excellent corrosion resistance.
5. Artistic and Decorative
Sometimes used in architecture, crafts, and jewelry for its attractive color and workability.
6. Safety Applications
Used as anti-spark screens in explosive environments.
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